TPE Cable Jacket Compound | Flexible, Halogen-Free, Soft-Touch
TPE Cable Jacket Compounds
SEBS-based TPE compounds designed for soft, flexible cable jackets on power cords, control cables and electronic
leads. These materials provide halogen-free safety, low-temperature flexibility and smooth surface appearance,
making them suitable for consumer and light industrial cables.
Halogen-Free
Soft Surface
Low-Temperature
Applications
TPE cable jacket compounds are typically used in:
- Flexible power and appliance cords – soft handfeel, easy handling and coiling.
- Low-voltage control and signal cables – flexible jackets for sensors and control lines.
- Data and charging cables – USB, audio and low-voltage leads with smooth jackets.
- Light-duty drag-chain and machine cables – medium fatigue performance and abrasion resistance.
Typical Grades
| Grade | Hardness | Key Performance | Processing | Typical Use |
|---|---|---|---|---|
| TPE-CBL Jacket 75A | 75A | Soft, flexible, pleasant handfeel | Extrusion | Small control cables, sensor leads |
| TPE-CBL Jacket 85A HF | 85A | Halogen-free, good abrasion resistance | Extrusion | Appliance cords, power leads |
| TPE-CBL Jacket 90A Tough | 90A | Higher mechanical strength and cut resistance | Extrusion | Light-duty drag-chain and machine cables |
Note: Grades and hardness can be tuned based on cable design, extrusion speed and regulatory needs.
Key Advantages
- Flexible jackets for easy handling, coiling and installation.
- Halogen-free options to support low-smoke and RoHS/REACH requirements.
- Smooth surface with good scratch and abrasion resistance.
- Good low-temperature performance for cold environments.
- Thermoplastic processing – recyclable and faster cycle vs. rubber sheathing.
Processing & Recommendations
- Dry TPE compounds at 70–80 °C for 2–3 hours before extrusion.
- Typical melt temperature window: 170–190 °C, depending on grade and line speed.
- Use standard cable extrusion lines with appropriate cooling and haul-off control.
- Optimize die design to avoid melt fracture and ensure smooth jacket surface.
- Color masterbatches should be compatible with SEBS-based TPE systems.
Application Gallery
Examples of cable jackets using TPE compounds:
Target Markets
- Flexible cable and cordset manufacturers using thermoplastic jackets.
- Appliance cord and power lead producers needing soft-touch cables.
- Control cable suppliers for machinery, sensors and automation systems.
- Cable harness and assembly factories requiring halogen-free jacket materials.
Request Samples / TDS
Need TPE cable jacket compounds tailored to your hardness, extrusion speed and regulatory targets?
Contact us for sample grades and technical data sheets, and we can help choose a balance between handfeel,
durability and cost.
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