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Application Notes

  • Why “Correct Hardness” Still Fails in TPU / TPE Applications

    Why “Correct Hardness” Still Fails in TPU / TPE Applications

    Application Note Why “Correct Hardness” Still Fails in TPU / TPE Applications In many TPU and TPE projects, material selection often begins with a single number: hardness. While hardness is an important descriptor, it is frequently treated as a decision variable rather than a result. This oversimplification is one of the most common reasons why applications fail even when the “correct” hardness has been selected. Application Context Hardness-based selection is common across extrusion, injection molding, overmolding, and soft-touch applications. In early project stages, materials with similar Shore hardness values are often considered interchangeable. However, field performance frequently diverges despite identical nominal hardness. Key Constraints That Ha...